Fix the damage
Joint, crack & concrete repairs
Rebuild broken joint edges, fill holes and repair local damage before wheels turn small defects into large hazards.
- Best for
- Spalled joints, cracks, impact damage
- Benefit
- Stops accelerated deterioration
Concrete floor specialists since 19990800 733 566
Factory & warehouse flooring
Factory floors built around the work you actually do.
Repair, prepare and refinish tired concrete with a system selected for your traffic, cleaning, chemicals, heat, slip resistance and available downtime.
Auckland based · Larger projects undertaken nationwide
Not just “floor paint”Preparation + repairs + the right resin system
25+years of practical experience
One teamrepairs, preparation & finishing
Optionsfrom dust control to heavy duty
Specifiedfor actual operating conditions
Start with the problem
A factory floor rarely has only one problem.
A cheap coating over weak, contaminated or damp concrete is not a solution. We assess what the slab is doing, how the space is used, and how long the floor needs to last before recommending a system.
Six practical routes
Match the system
to the job.
The “best” factory floor handles your operation without paying for performance you do not need—or finding out too late that you bought too little.
Control the dust
Grind, harden & seal
For sound concrete that needs to be cleaner and easier to maintain, without building a full resin system.
- Best for
- Warehouses and dry production
- Benefit
- Lower-cost concrete improvement
Cost-effective protection
Epoxy coating systems
From straightforward coatings to thicker self-levelling systems, epoxy can provide a seamless, easy-clean surface at a sensible cost.
- Best for
- General factories, workshops, stores
- Consider
- Traffic, impact, UV and shutdown
Faster return to use
Polyaspartic coatings
Fast-curing, hard-wearing coatings for operations that cannot afford a long shutdown. Plain, quartz and decorative options are available.
- Best for
- Workshops, loading areas, fast programmes
- Benefit
- Multiple coats can be installed rapidly
Repair first.A coating will not hide a failed slab.
Heavy duty & wet processing
Polyurethane cement
A robust, seamless topping where heat, impact, moisture, chemicals and aggressive cleaning must be considered.
- Best for
- Food production and heavy industry
- Options
- Coving and slip-resistant textures
Shortest shutdowns
MMA fast-cure flooring
Rapid curing makes MMA useful where hours matter. Decorative, plain and slip-resistant systems can be configured for the space.
- Best for
- Time-critical refurbishments
- Benefit
- Very fast cure and return to service
What sits underneath matters
The coating is only part of the system.
More on floor preparation →Removal & preparation
Old coatings, adhesives, contamination and weak surface laitance must be dealt with. Diamond grinding or shot blasting creates the profile the selected system needs.
Repairs & levels
Cracks, failed joints, holes, trip edges, falls and uneven areas are repaired or reshaped to suit the finished floor and traffic movement.
Moisture control
New or damp slabs can compromise otherwise good flooring. Where required, we include a compatible moisture barrier before the finish.
Coving & texture
Wet and hygienic areas may need seamless coving. Slip resistance must balance grip with the need to keep the floor practical to clean.
The questions that decide the floor
We specify around your operation—not a favourite product.
Before recommending anything, we need to understand the real conditions. That is how you avoid under-specifying and unnecessary cost.
- TrafficFoot traffic, pallet jacks, forklifts, steel wheels or impact?
- ExposureWater, oils, chemicals, hot washdown, sunlight or temperature change?
- CleaningHow often, by what method and how aggressive?
- ShutdownHow many hours or days can the area genuinely be unavailable?
- Life & budgetIs this a short lease, long-term asset or critical production area?
From problem to finished floor
A practical four-step process.
You get a clear recommendation, a defined preparation method and an installation programme built around your operation.
- 01
Site appraisal
We inspect the concrete, damage, contamination, moisture risk, traffic and working conditions.
- 02
System selection
We match preparation, repairs, resin type, thickness, texture and colour to your priorities.
- 03
Prepare & install
The slab is mechanically prepared and repaired before the specified system is installed.
- 04
Return to use
We set realistic cure and handover timing so the floor is not damaged by being reopened too soon.
Straight answers
Factory floor FAQ.
Can you coat an old, damaged factory floor?+
Usually, yes—but repairs and preparation come first. We assess contamination, weak concrete, failed joints, moisture and previous coatings before deciding whether a coating, topping or repair-only programme makes sense.
How long will the factory be out of service?+
That depends on repairs, area size and resin technology. Conventional multi-coat epoxy systems normally need more time. Polyaspartic and MMA can dramatically shorten the programme where downtime is critical.
Can the floor be made slip-resistant?+
Yes. Texture can be adjusted with aggregates and coating build. More texture generally improves grip but also makes cleaning harder, so the finish must balance both requirements.
Is epoxy always the best-value option?+
No. Epoxy can be excellent value in the right area, but a faster or tougher system may cost less overall if it avoids production downtime or premature replacement.
Do you work outside Auckland?+
Floor Masters is Auckland based and undertakes suitable larger projects across New Zealand.
Get the floor you need
Show us what your floor is dealing with.
Tell us what is failing, how the area is used and when work could happen. We’ll help narrow down the practical options.